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Manufactured by ATL Composites

FAQ

  • How strong is the DuFLEX Z-Joint ?
  • Can I build a round bilge boat with DuFLEX?
  • What is the most efficient way to join DuFLEX panels?
  • Are there different core types available ?
Home » Basic Techniques » The Tool Kit »

The Tool Kit


General Hand Tools

  • Screwdrivers - both straight and Phillips in a variety of sizes
  • Hammers - a standard carpenter's claw hammer is always handy. Other handy hammers includes one with soft rubber head and a dead blow mallet
  • Pliers - include a pair of standard 200mm slip-joint pliers. Diagonal cutters and needle-nose pliers will come in handy if you decide to install your electrical wiring
  • Wrenches - full sets of socket and combination wrenches are indispensable when installing an engine and associated gear
  • Knives - a couple of different types of knives. The standard shop utility knife with replaceable blades does most of the work, but a pocket knife and a single edge razor blade scraper are also needed
  • Hand saws, planes, chisels and rasps & wood files, and tape measures

Power Tools10.9 KB image/jpeg

  • Pistol drills
  • Sanders
  • Router with tungsten bits
  • Circular saw - with a diamond-tipped blade for cutting through the DuFLEX laminate
  • Power plane
  • Sander / polisher
  • 4" grinder
  • Jigsaw
  • Power drill

Other useful items

  • Coving knives can be made up by machining 25mm paint scrapers to 20mm wide radiused ends.
  • Step ladders and simple scaffolding to access higher areas of hulls for strip planking in curved areas, positioning of panel parts and fairing.
  • An industrial wet & dry vacuum cleaner is a handy addition to keep your work space clean & tidy, especially if it can be attached to your tools to act as a dust extraction device.
  • Heavy duty gardening gloves will prevent injury when handling fibreglassed parts.

Composite Tools

Cutting raw fibreglass is a major part of composite construction,  however ,with the DuFLEX Building System it is predominantly  limited to the cutting of fibreglass tapes.   Cutting fibreglass cloth requires sharp tools, and a large, good quality pair of scissors will make life easier.  Battery operated fibreglass shears are available.

 

For epoxy applications you will need the following items:50.9 KB image/jpeg

  • 800 WEST SYSTEM® Foam roller covers
  • 801 roller frames
  • 802 plastic roller trays
  • 12mm metal laminate rollers
  • 808 rubber squeegees
  • 803 disposable brushes
  • 805 / 806 plastic mixing containers
  • 804 mixing sticks
  • 832 disposable gloves
  • 809 scotch-brite scouring pads

Download ancillaries.pdf (47.2 KB) Download Ancillaries Data Sheet (47.2 KB)

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